Tesla Cybertruck in Military and Security Operations

Introduction

This report examines the potential military applications of Tesla’s Cybertruck amidst significant policy shifts in U.S. government procurement for armored electric vehicles. It explores the vehicle’s capabilities for military adaptations such as reconnaissance, transport, and support, alongside broader trends in military vehicle innovation. The report also evaluates how the U.S. military’s transition toward electric vehicles by 2035, in line with a net-zero emissions goal by 2050, could influence the adoption of the Cybertruck, while noting that specific modifications for military use remain largely undisclosed.

In addition, the report reviews recent changes in procurement strategies, including Tesla’s removal from federal contracts due to heightened scrutiny of the company’s leadership and practices. As a result, alternative manufacturers with competitive military vehicle capabilities are being considered. The document further details broader developments in military vehicle programs that integrate hybrid and electric technologies, providing insights into future defense applications.

Cybertruck’s Military Attributes

1. Bulletproof Exoskeleton and Structural Durability

• Construction:
  Built from ultra-hard 30X cold-rolled stainless steel, the Cybertruck features a robust exoskeleton offering significant durability and protection.
• Potential Adaptations:
  Proposed bolt-on external armor plating designed to withstand heavy machine gun fire, including 14.5mm rounds.
• Possible integration of advanced composite materials such as Kevlar and Dyneema.
• Additional layers using ballistic steel like AR500 to enhance resistance to high-caliber ammunition.
• Current Limitations:
  Detailed performance metrics against various calibers, including 14.5mm rounds, are not yet available.

2. Silent Operation and Enhanced Stealth

• Near-Silent Movement:
  The electric powertrain enables near-silent operation essential for stealth missions, with an output of approximately 68 decibels at 65 mph.
• Silent Watch Capability:
  The vehicle’s quiet electrical systems effectively reduce both acoustic and thermal signatures.
  This feature minimizes detection risks during reconnaissance and tactical operations, despite limited comparative data on decibel levels.

3. Adaptability and Mobility

• Adaptive Air Suspension:
  The electronically adaptive air suspension offers 12 inches of travel and 16 inches of ground clearance, ideal for rough, off-road terrains.
  
  Features such as superior ground clearance, optimal approach and departure angles, and an adjustable ride height of up to 4 inches contribute to its off-road proficiency.
• Durability and Ruggedness:
  The Cybertruck is engineered to endure harsh environments, positioning it as a potential replacement for older light-duty vehicles like Humvees and G-Wagens.
• Customization Potential:
  Ongoing projects have modified the Cybertruck by integrating tactical features such as machine guns, enhancing its combat functionality.
  
  Its versatile platform supports further customization to meet specific mission requirements.

4. Prospect for Unmanned Operations

• Unmanned Ground Vehicle (UGV) Conversion:
  The Cybertruck’s advanced technology supports its potential conversion into a remotely operated, militarized UGV.
• Challenges and Proposed Solutions:
  Autonomous Navigation: Development of reliable systems to navigate diverse terrains and obstacles.
• Sensor Integration:
  Incorporation of technologies such as LIDAR, cameras, and radar for comprehensive environmental perception.
• Secure Communication:
  Ensuring robust and secure remote control and data transmission systems.
• Power Management:
  Efficiently managing power to support additional electronic systems.
• Software Development:
  Creation of software for real-time decision-making.
• Safety and Redundancy:
  Integration of redundant systems and safety measures to minimize risks.
• Regulatory Compliance:
  Adherence to standards and certifications for unmanned vehicles.
• Environmental Adaptability:
  Optimization of performance across various weather conditions
• Cybersecurity:
  Implementation of measures against cyber threats.
• Mechanical Adjustments:
  Modification of the structure to support autonomous systems while ensuring durability.

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Recent Developments in Procurement

Government Procurement Shifts and Contract Adjustments

• Budgetary Allocation:
  The U.S. State Department initially earmarked $400 million for armored electric vehicles, including the Cybertruck, to support security operations such as diplomatic protection.
• Contract Changes:
  Tesla was removed from the federal contract following increased scrutiny over controversial public statements by Elon Musk, including criticisms of government regulations and subsidies, despite Tesla benefiting from these incentives. Additionally, issues with Tesla’s autopilot system — such as failure to detect obstacles, sudden braking without apparent reason, and difficulties navigating complex road conditions — coupled with concerns regarding labor practices and environmental compliance, contributed to the decision.

Impact and Alternative Manufacturers

Procurement Suspension:
The halt in the procurement process has led the U.S. State Department to evaluate alternative manufacturers, including:

• Bollinger Motors:
  Offers high-strength, all-aluminum bodies with customizable panels and advanced driver-assistance systems. Expected specifications include a range of approximately 200 miles, dual motors with up to 614 horsepower, and a payload capacity of up to 5,000 pounds.
• Rivian:
  Features reinforced steel body structures and secure storage compartments alongside advanced driver assistance. However, specific data on Rivian’s electric vehicle reliability for 2025 is not available.
• General Motors:
  Provides high-strength steel frames with enhanced cybersecurity services. GM plans to offer a range of electric vehicles in 2025, with prices starting around $30,000 for entry-level models and potentially exceeding $100,000 for high-end models.
• Ford:
  Offers robust steel frames with advanced driver assistance and secure keyless entry systems. Ford’s 2025 electric vehicle lineup includes models such as the Mustang Mach-E, F-150 Lightning, E-Transit, and Explorer EV, with ranges up to 320 miles and prices starting from $42,895 to $50,000.

Implications:
This shift in procurement may reduce operational capabilities while raising vulnerabilities during diplomatic missions. It also prompts a broader reevaluation of procurement strategies, which now emphasize policy and regulatory compliance, government fleet targets for electric vehicle purchases, financial incentives, investment in charging infrastructure, and alignment with environmental goals.

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Broader Context: Developments in Military Vehicle Technologies

Emerging Systems and Programs

1. Next Generation Tactical Vehicle-Hybrid (NGTV-H)

• Testing and Metrics:
  Under evaluation by the U.S. Army, this prototype integrates
  commercial and military technologies with the following specifications:
  - Operational range: 1,000 kilometers.
  - Fuel efficiency: 15 mpg.
  - Cycle life: 1,500 cycles with 85% capacity retention after 1,000 cycles.
  - Operating temperature range: -20°C to 60°C, with defined discharge and charge rates.

2. GM Defense Tactical Vehicle

• Platform and Capabilities:
  - Based on the Chevrolet Colorado ZR2 platform.
  - Accommodates a nine-soldier infantry squad.
  - Lightweight design that enables airlift by UH-60 Blackhawk or CH-47 Chinook helicopters.
• Performance Specifications:
  - Engine: 2.8L Duramax turbo-diesel (186 hp, 369 lb-ft torque).
  - Top speed: 65 mph; Range: 300 miles.
  - Payload: 3,200 lbs with a total weight of 5,000 lbs.
• Comparative Analysis:
  When compared with the Humvee — which features a larger V8 engine, higher payload capacity, and a heavier build — the GM Defense Tactical Vehicle is designed for improved efficiency and mobility.

3. Common Tactical Truck (CTT) Program

• Program Objectives:
  The program aims to replace outdated trucks with a unified platform by 2028.
• Expected Benefits:
  Projected life cycle savings of approximately $3.5 billion by consolidating five truck types.
• Timeline and Milestones:
  - RFP release in June 2022.
  - Contract awards in January 2023.
  - Prototype delivery by the end of 2023.
  - Testing in early 2024 and production decisions by 2025.
• Cost Strategies:
  Standardization of components using commercial off-the-shelf technology to reduce procurement and maintenance costs.

4. Hybrid Electric Joint Light Tactical Vehicle (eJLTV)

• Key Features:
  - Improved fuel economy by up to 30%.
  - Enhanced mobility and off-road capability.
  - Reduced acoustic and thermal signatures.
  - Flexible operational modes supporting both silent and hybrid operation.

5. Military Electric Vehicles (EVs)

• Challenges Addressed:
  - Limited range and battery life.
  - Need for charging infrastructure.
  - High initial costs and specialized maintenance.
• Innovative Solutions:
  Focus on advanced battery technologies, portable charging systems, renewable energy integration, modular battery design, and specialized training protocols.
• Infrastructure Investment:
  Emphasis on establishing reliable field charging solutions to ensure extended mission capabilities.

6. Babcock and Cosworth Hybrid Propulsion

• Environmental Focus:
  This collaborative system aims for efficient propulsion while reducing emissions by up to 30%, aligning with the broader trend toward sustainable military transport solutions.

Conclusion

The Tesla Cybertruck exhibits several promising features for military applications, including a potentially bulletproof exoskeleton, near-silent operation, adaptive mobility, and readiness for conversion to unmanned operations. However, the current limitations — most notably the incomplete performance data and the need for further adaptations — underscore the necessity for continued testing and customization. Moreover, recent shifts in U.S. government procurement, notably Tesla’s removal from federal contracts amidst security, operational, and public perception concerns, indicate a strategic pivot toward alternative manufacturers.

The evolving landscape of military vehicle technology, demonstrated by various innovative programs in hybrid and electric transportation, emphasizes the importance of balancing cutting-edge advancements with proven reliability to meet future defense requirements.

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